Portable Laser welder Machine with air cooling handheld air cooled laser welding machine STR-HW550

Portable Air Cooled Handheld Fiber Laser Welding Machine

LASER WELDING MACHINE MANUAL BOOK.pdf

Air-cooled laser welder is a type of laser welding system that utilizes air as the cooling medium to dissipate heat generated during the laser welding process. Here's an overview of how an air-cooled laser welder works and its key features:

Cooling System: Instead of relying on liquid coolant, such as water, an air-cooled laser welder uses airflow to dissipate heat from the laser source and other components. This airflow is typically facilitated by fans or other ventilation mechanisms within the laser welding system.

Compact Design: Air-cooled laser welders often have a more compact design compared to water-cooled systems, as they don't require additional space for coolant tanks, pumps, and associated plumbing.

Ease of Installation: The absence of complex coolant systems makes air-cooled laser welders easier to install and set up. They may be more suitable for applications where space is limited or where installing a water-cooled system is impractical.

Portability: Air-cooled laser welders are often more portable than their water-cooled counterparts due to their compact design and simplified cooling requirements. This makes them suitable for on-site welding applications or situations where mobility is important.

Maintenance: Air-cooled laser welders generally have lower maintenance requirements compared to water-cooled systems since they lack components like coolant filters, pumps, and tubing that need regular inspection and servicing.

Operating Environment: Air-cooled laser welders are well-suited for operation in environments where water availability or quality may be a concern. They eliminate the need for water-based cooling systems, making them more versatile in various working conditions.

Power Levels: Air-cooled laser welders are available in a range of power levels, from low to high, to accommodate different welding applications. Higher-power models may incorporate more robust cooling mechanisms to handle increased heat loads.

Efficiency: While air-cooled laser welders are generally efficient for many welding applications, they may have limitations in terms of sustained operation at high power levels due to the capacity of the air cooling system to dissipate heat.

1. 5m armored cable, handheld welding torch only 0.68kg;

2. The volume of the machine is less than 0.1 square meters. It is only about the size of an ordinary water heater and can be easily put into the trunk.

3. The operation covers an area of over 700 square meters, work for a long time without fatigue.

Handheld laser welding machine with air cooling is a portable device designed for joining materials using laser technology, with a built-in air cooling system to regulate temperature during operation.

Portability: Being handheld, this welding machine offers excellent maneuverability, allowing operators to reach and weld in tight spaces or positions that are difficult to access with larger welding equipment.

Flexibility: The handheld design allows for greater flexibility in welding various types of materials and components, including complex shapes and contours.

Ease of Use: Operators can easily control the welding process with a handheld device, adjusting the position and angle as needed for precise welding results.

Air Cooling: The built-in air cooling system helps dissipate heat generated during the welding process, ensuring consistent performance and preventing overheating of the equipment. This eliminates the need for external cooling systems, making the machine more compact and easier to transport.

Versatility: Handheld laser welding machines with air cooling can be used for a wide range of applications across different industries, including automotive, aerospace, electronics, and jewelry making.

High Precision: Laser welding offers high precision and accuracy, resulting in clean and precise welds with minimal distortion or damage to the surrounding material.

Safety: Air-cooled systems are generally safer to operate compared to liquid-cooled systems, as there is no risk of leaks or spills that could pose safety hazards in the workplace.

The integrated welding torch eliminates the QCS/QBH head from the design, is fully enclosed and has no interface, and the laser light path directly enters the welding torch, which not only improves the laser transmission efficiency, but also effectively reduces the failure probability.

Laser welding gun is a tool used in laser welding processes. It typically consists of a hand-held device that emits a laser beam, which is used to melt and join materials together. The gun usually contains the necessary optics and controls to focus and direct the laser beam precisely onto the welding area.

Laser welding guns are used in various industries for joining metal parts with high precision and efficiency. They offer several advantages over traditional welding methods, such as minimal heat input, precise control over the welding process, and the ability to weld materials that are difficult to join using conventional methods. Additionally, laser welding guns can be automated for use in manufacturing processes, increasing productivity and consistency.

Installing a wire feeder for laser welding typically involves several steps to ensure proper functioning and safety. Here's a general guide for installing a wire feeder for laser welding:

1. Select the Wire Feeder: Choose a wire feeder that is compatible with your laser welding system and meets the requirements of your welding application.

2. Prepare the Work Area: Ensure that the work area is clean, well-lit, and free from obstructions. This will provide a safe and efficient environment for the installation process.

3. Power Off: Before beginning the installation process, make sure to power off the laser welding system and any associated equipment to prevent accidents or damage.

4. Positioning: Position the wire feeder in a suitable location near the laser welding system. Ensure that it is securely mounted and aligned with the welding torch.

5. Connect Power: Follow the manufacturer's instructions to connect the power supply to the wire feeder. Use appropriate electrical connections and ensure that the power source matches the specifications of the wire feeder.

6. Connect Control Cables: Connect any control cables between the wire feeder and the laser welding system. These cables may include communication cables or other control signals necessary for operation.

7. Install Wire Spool: Load the appropriate welding wire onto the wire feeder's wire spool holder. Make sure to use the correct type and size of welding wire for your application.

8. Adjust Tension: Adjust the wire tension settings on the wire feeder according to the manufacturer's recommendations. Proper tension is essential for smooth wire feeding and consistent weld quality.

9. Calibration: Follow any calibration procedures provided by the manufacturer to ensure accurate wire feeding and welding performance.

10. Test Run: Once the wire feeder is installed and calibrated, perform a test run to check for proper operation. Verify that the wire feeds smoothly and consistently and that all control functions are working correctly.

11. Safety Precautions: Before using the wire feeder for actual welding operations, review and adhere to all safety precautions outlined in the manufacturer's instructions and relevant safety guidelines.

12. Training: Ensure that operators are properly trained in the use of the wire feeder and associated equipment before performing any welding tasks.