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Laser Marking Laser Engraving Laser Cutting Laser Cutting Welding Industrial dust and smoke collection system

The harmful smoke and dust generated during laser marking, engraving, cutting and welding are very harmful to human health and the core components of the machine. The smoke and dust diffuses in the machine for a long time, which will damage the laser cutting head and servo motor. If it is discharged into the air, if it is inhaled for a long time, it is easy to cause various respiratory poisoning and occupational diseases. If you do not deal with these harmful waste gas or do not deal with it thoroughly, it will not only cause employees to be dissatisfied and leave, but also will be complained and punished by surrounding neighbors and environmental protection departments. Therefore, it is urgent to choose a waste gas treatment method.
Availability:
Quantity:
  • TODC-L

  • topsinn

Product Description

Laser Marking Laser Engraving Laser Cutting Laser Cutting Welding Industrial dust and smoke collection system

QQ图片20220730150946

Product description:

Hazards of laser soot:

The harmful smoke and dust generated during laser marking, engraving, cutting and welding are very harmful to human health and the core components of the machine. The smoke and dust diffuses in the machine for a long time, which will damage the laser cutting head and servo motor. If it is discharged into the air, if it is inhaled for a long time, it is easy to cause various respiratory poisoning and occupational diseases. If you do not deal with these harmful waste gas or do not deal with it thoroughly, it will not only cause employees to be dissatisfied and leave, but also will be complained and punished by surrounding neighbors and environmental protection departments. Therefore, it is urgent to choose a waste gas treatment method.


Approach:

1. Direct external discharge: install high-power exhaust fans and pipelines to discharge to the outdoors (some discharge from high altitude or sewage). Disadvantages: It cannot be moved at will, the high-power exhaust fan required for complex pipelines consumes a lot of electricity, and the effect of reducing odors in high exhaust and sewers is very small, and a strong odor will also be generated within a certain distance around.

2. Water discharge: install a spray tower outside the workshop, and the waste gas is discharged to the outdoors after being sprayed with water. This effect is not much better than high discharge and sewer discharge, the purification rate is generally below 40%, and the cost is high.

3. Soot purifier: Soot enters the filter system inside the equipment through the smoke pipe and is discharged on the spot. The filter system is composed of physical and chemical multi-level filter systems, and the purification rate is as high as 99%, which not only removes smoke but also eliminates pungent odors. Low power consumption, no external discharge, no installation, and can be moved with the processing location. This type of equipment is specially used for the purification of smoke and dust such as laser machines.


◇ Integrated industrial design of the fuselage, the appearance is simple and elegant, stable and elegant. Using metal frame structure, high-quality cold-rolled steel plate electrostatic spray process, durable

◇ Self-developed control system, humanized operation panel is more classic and delicate, full of scientific and technological content.

◇ The air inlet flange can be flexibly prepared according to the demand.

◇ The filter element adopts American HV filter element, quick-release design, efficient and convenient to install.

◇ Adopt Siemens/Bide high-efficiency and high-speed motor, built-in controller form, performance and quality are more guaranteed.

◇ Stable operation, low noise, high efficiency, low energy consumption, long working hours. No need for regular maintenance and lower cost.

◇ The wind wheel adopts eddy current design and special alloy material, which can effectively prevent the wind wheel from being corroded. The unique dynamic balance correction technology makes the rotor run more smoothly and reliably.

◇ High negative pressure, high suction, higher filtration rate.

◇ Adopt multiple filtering design. Filter layer by layer to ensure that harmful smoke and dust are filtered out more thoroughly. The purification rate can reach up to 99.9%.

◇ Modular design, automatic back blowing and dust removal at regular intervals, longer filter life and lower replacement cost.

◇ Independent research and development control system: support EtherCAT bus protocol, energy-saving frequency conversion control.

QQ图片20220730150932QQ图片20220730150938


Configuration description:

Model TODC-4L/6L/6LS/8L
Controller Independent R&D
HMI 4.3’Touch screen
Motor SIEMENS
Backflush valve Pulse control
Filter HV Made in USA/CHINA
Protocol EtherCAT
Energy saving(optional) Inverter control


20191025050820198

1. Smoke air intake

2. Filter element

3. Ash Bucket

4. Clean air outlet

5. Gas tank

6. Electromagnetic pulse valve

7. Flower board

8. Pulse back blowing compressed air

9. Dust falling


QQ图片20220730152648

Model TODC-4L TODC-6L TODC-6LS TODC-8L
Filter cartridge
material
HV/Ahlstrom/TORAY  F9 HV/Ahlstrom/TORAY,F9 HV/Ahlstrom/TORAY  F9 HV/Ahlstrom/TORAY,F9 HV/Ahlstrom/TORAY  F9 HV/Ahlstrom/TORAY,F9 HV/Ahlstrom/TORAY  F9 HV/Ahlstrom/TORAY,F9
Number of Filter
cartridge
4 6 6 8
Air volume 3200m3/h 4000m3/h 6000m3/h 7000m3/h
Air pressure 3000 3600 4500 5000
Filtration
efficiency
99.99% 99.99% 99.99% 99.99%
Filtering area 82M2 120M2 120M2 166M2
Entrifugal fan 5.5KW SIEMENS 7.5KW SIEMENS 11KW SIEMENS 11KW SIEMENS
Collector capacity 45L 50L 50L 90L
Power requirments THREE-PHASE FIVE-WIRE, 380V THREE-PHASE FIVE-WIRE, 380V THREE-PHASE FIVE-WIRE, 380V THREE-PHASE FIVE-WIRE, 380V
Air pressure
request
0.6MP, compressed air
without oil and water
0.6MP, compressed air
without oil and water
0.6MP, compressed air
without oil and water
0.6MP, compressed air
without oil and water
Unit weight 700KG 900KG 940KG 1200KG
Outline
Dimension(mm)
A:2198,B:1348, C:1060,D:303  A:2807,B:1423, C:1180,D:383  A:2987,B:1498, C:1180,D:383  A:2575,B:2215, C:1016,D:453

Common spare parts:

1. Filter assembly - for Topsinn

2. Diaphragm valve with solenoid valve

3. Cartridge cover

4. Service Door Gasket

5. Dingxin intelligent environmental protection control board TODC-D1

6. TODC HMI


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